Effects of dopants with various valences on densification behavior and phase composition of a ZrO2–SiO2 nanocrystalline glass-ceramic

Effects of dopants with different valences on the densification behavior and phase composition of a ZrO₂–SiO₂ nanocrystalline glass-ceramic (NCGC) during pressureless sintering were investigated in this study. The raw powder of Ca²⁺, La³⁺, Ce⁴⁺ and Ta⁵⁺ ions doped ZrO₂–SiO₂ (referred to as Ca-ZS, La-ZS, Ce-ZS, Ta-ZS, respectively) and pure ZrO₂–SiO₂ (PZS) sample were synthesized by sol-gel method, followed by pressureless sintering. Compared with the PZS sample, doping of Ca²⁺ and La³⁺ ions significantly promoted the densification of the NCGCs. The “densification promotion” effect was attributed to the formation of oxygen vacancies and the decrease of SiO₂ viscosity due to doping of aliovalent cations. The dopants with various valences showed significant effects on the phase compositions of the NCGCs during sintering. Doping of Ca²⁺ ion accelerated the reaction kinetics between ZrO₂ nanocrystallites and amorphous SiO₂ to yield ZrSiO₄. The La³⁺ ion acted as destabilizer of t-ZrO₂, which resulted in a rapid tetragonal (t) to monoclinic (m) ZrO₂ phase transformation during sintering, while in the Ta⁵⁺ and Ce⁴⁺ ions doped sample, the phase transformation occurred gradually. All the doping ions increased the lattice parameters and the volume of t-ZrO₂ unit cell, while the effects of the doping ions on the lattice parameters of m-ZrO₂ unit cell were more complex.     

A kinetic model involving oxidation and volatilization in SiC-B4C-xAl2O3 ceramics system

In this paper, a new kinetic model considering both oxidation and volatilization kinetics is established and applied to analyze the oxidation of SiC-B₄C-xAl₂O₃ ceramics and other systems in various oxidation conditions. The effects of diffusion area and volume changes during the oxidation process are considered in this model. The physical meaning of each parameter in this model is explicit and simple. According to this model, the diffusion coefficient of species and the corresponding diffusion activation energy are easily available. The practicability of this model is well verified by the experimental data of SiC-B₄C-xAl₂O₃ and other systems oxidized under different conditions. In addition, the practice shows that the model is applicable not only to the systems where oxidation and volatilization coexist, but also to the system where only oxidation plays a major role. We hope the model proposed in this work can be used in other materials with more complex environments.     

Microstructure,mechanical, tribological,and oxidizing properties of AlCrSiN/AlCrVN/AlCrNbN multilayer coatings with different modulated thicknesses

Multilayer structure design is one of the most promising methods for improving the comprehensive performance of AlCrN-based hard coatings applied to cutting tools. In this study, four types of AlCrSiN/AlCrVN/AlCrNbN multilayer coatings, with different modulated thicknesses, were deposited to investigate their microstructure, mechanical, tribological, and oxidizing properties. All multilayer coatings exhibited grain growth along the crystallographic plane of (200) with a NaCl-type face-centered cubic (FCC) structure. The results show that, as the modulation thickness decreases from ～35 nm to ～10 nm, (1) the grain refinement effect is increasingly evident; (2) all multilayer coatings show a hardness of >30 GPa and an elastic modulus of >300 GPa. Both the ability to resist elastic strain to failure and the plastic deformation of multilayer coatings increase. In addition, their resistance to cracking reduces; (3) the wear rates of these multilayer coatings reduce successively from 1.78 × 10^?16 m³ N^?1 m^?1 to 7.7 × 10^?17 m³ N^?1 m^?1. This is attributed to an increase in self-lubricating VO_x and a decrease in adhesives from the counterparts; (4) the best high-temperature oxidation resistance was obtained for the multilayer coating with a modulated thickness of ～15 nm.     

Nd对Mg-11Li-3Al-2Zn-0.2Zr合金组织、力学性能及腐蚀行为的影响

研究稀土Nd对均匀化态Mg-11Li-3Al-2Zn-0.2Zr合金组织、力学性能及腐蚀行为的影响.通过真空感应熔炼制备镁锂合金铸锭, 经均匀化处理(280 ℃, 24 h)得到均匀化态Mg-11Li-3Al-2Zn-xNd-0.2Zr(x=0, 0.5, 1.0, 1.5)合金.采用XRD和SEM分析合金的显微组织, 并对合金进行拉伸试验和断口分析.采用电化学法和析氢失重法研究合金在3.5 %NaCl溶液中的腐蚀行为.结果表明:Mg-11Li-3Al-2Zn-0.2Zr合金主要含有β-Li、AlLi、MgLi₂Al相, Nd的加入使合金中形成NdAl3相.随着Nd含量的增加, 合金的强度和塑性呈先增大后降低的趋势. Mg-11Li-3Al-2Zn-1Nd-0.2Zr合金表现出较优的力学性能, 其抗拉强度和延伸率相对于Mg-11Li-3Al-2Zn-0.2Zr合金分别提高了28.8 %和51.3 %.稀土Nd的添加使合金的耐蚀性能提高.      

表面镀钨金刚石/铜复合材料的有限元模拟

利用有限元分析软件ANSYS，对表面镀钨金刚石/铜复合材料进行了数值模拟，研究了金刚石体积分数、金刚石粒径及镀层厚度对表面镀钨金刚石/铜复合材料导热系数和热膨胀系数的影响。结果表明:随着金刚石体积分数的增加、金刚石粒径的增大、镀层厚度的减小，复合材料的导热系数呈现出增加的趋势，与文献数据的变化趋势相符，热膨胀系数受金刚石体积分数影响最大，金刚石粒径选在150~200 μm较为合适。     

Recovery of WC and Co from cemented carbide scraps by remelting and electrodissolution

A novel method was proposed in this study to recycle WC and Co from cemented carbide scraps by remelting and electrodissolution. WC was recrystallized and purified through melting process. The WC that embedded in alloy was independent of each other and thus was easily separated by electrodissolution. The effects of dissolving parameters were investigated, and the results indicated that the maximum dissolving rate was 0.045 g·h⁻¹·cm⁻² and the anodic passivation was not found even at 500 A·m⁻² of current density. In addition, the temperature and concentration of HCl were irrelevant to the rate and the current efficiency of the electrolysis. The SEM showed that the final WC powder was 5–20 μm in particle size with a regular shape, and the Co was directly recycled from the cathode at the same time.     

Diffusion behaviors and atomic mobilities in Mg–Sc hcp and bcc alloys: Investigation via single-phase and multi-phase diffusion couples

Diffusion behaviors in Mg–Sc hcp and bcc solid solutions between 773 and 873 K were investigated using both single-phase and multi-phase diffusion couple techniques. The EPMA detected composition-distance profiles were smoothed and fitted using the error function expansion (ERFEX). The interdiffusion coefficients were extracted using Sauer–Freise integral. The interdiffusion coefficients in hcp phase showed a slightly parabolic composition dependence at the Mg-rich part and the maximum value was around 2–3 at. % Sc. However, the interdiffusion coefficients in the bcc phase monotonously decreased with the increase of solubility of Sc. The determined inter- and impurity diffusion coefficients in the hcp Mg–Sc alloys were assessed to develop the atomic mobility database, and their validity was justified by reproducing the composition profiles and diffusion fluxes obtained in this diffusion couple experiment. Meanwhile, the development of bcc atomic mobility was realized via the Maclaurin approximation, extrapolation, and optimization. The results make up for the missing data of Mg–Sc diffusion kinetics.     

Heat capacities and standard entropies and enthalpies of some compounds essential for steelmaking and refractory design approximated by Debye-Einstein integrals

Heat capacity data for compounds located in the binary CaO–SiO₂, CaO–Al₂O₃ and MgO–Al₂O₃ systems are fitted by Debye-Einstein integrals. Starting from the fitted heat capacities, the standard values of the thermodynamic functions of these compounds are calculated. In almost all cases investigated, the derived standard entropies are within the uncertainties of the values provided in literature. The Debye-Einstein coefficients obtained in this thermodynamic assessment can be used to approximate the heat capacities, enthalpies and entropies of these compounds in the temperature range from 0 to 298.15 K.     

Hydroxyapatite forming ability,ion release and antibacterial activity of the melt-derived SiO2–P2O5–Na2O–CaO–F glasses modified by replacing CaO with SrO and ZnO

Since the discovery of 1970s, bioactive glass has been a hot topic of research because of its excellent biological activity, which makes it a material that can repair and replace human bone tissue organs. In this work, the bioactive glasses in the system SiO₂–P₂O₅–Na₂O–CaO–F with different amounts of strontium oxide (SrO) and zinc oxide (ZnO) were prepared by the conventional melt quenching technology. The hydroxyapatite (HA) forming ability, ion release and antibacterial activity of these prepared glasses were investigated and the obtained results illustrated that SrO-doped samples had a better ability to form HA in modified simulated body fluid (MSBF) than ZnO-doped samples. As the immersion time of the sample in MSBF increased, the content of HA phase gradually increased. In the same immersion time, the formation ability of HA and the variation of SrO substitution amount showed a non-linear trend, which is mainly related to the influence of SrO content on the glass network structure. The results of ion concentration showed that the formation of HA was the result of the comprehensive action of various ions in the solution, especially the release rate of Si⁴⁺ ions, which had a direct impact on the formation ability of HA. The antibacterial test illustrated that the difference in antibacterial activity of bacteria solution at different sample concentrations may be related to the high pH environment and the osmotic effects caused by the non-physiological concentration of ions in the solution. The glass sample contained 4 wt% SrO showed the minimum bactericidal concentration at 64 mg/mL. The glass samples prepared in this experiment had good biological activity and antibacterial effect, making them suitable for using in dentistry and orthopedic applications, as well as providing a valuable composition reference for the preparation of bioactive glass with excellent comprehensive properties.     

Reversible formation-melting of nano-crystals in supercooled oxyfluoride germanate liquids

The nanocrystals play a critical role in generating and affecting functionalities of glass materials. Therefore, scientists have made considerable efforts in clarifying microscopic mechanisms of nanocrystal formation in glass to obtain the desired type of nanocrystals. However, the phase transitions of nanocrystals during heating have not been well understood. Here we report on a discovery of the reversible melting-formation of nanocrystals in an oxyfluoride germanate glass during heating-cooling circles. Using a differential scanning calorimetry (DSC), we detected a striking endothermic event at 925 K during heating, after the glass underwent a DSC upscan to a temperature between 925–986 K and subsequent cooling. Based on Raman spectroscopy, X-ray diffraction and transmission electron microscopy, the endotherm is attributed to the melting of nano-crystal BaGeF₆ (˜20 nm). An exothermal response was observed at 890 K during the DSC downscan, implying the re-formation of BaGeF₆ nano-crystals. This suggests that the melting-formation of BaGeF₆ nano-crystals is a typical first-order transition.